UNIT MAINTENANCE INSTRUCTIONS

MAIN FRAME INSPECTION. - Continued

UNIT MAINTENANCE INSTRUCTIONS - Continued

Maintenance Manual For Mixer, Rotary Tiller Page Navigation
97

TM 5-3895-369-l4

CHAPTER 4

U N I T MAINTENANCE INSTRUCTIONS

Para

Contents

Page

4-l

Common Tools and Equipment .............................................................................................................

4-5

4-2

Special Tools, TMDE, and Support Equipment ..................................................................................

4-5

4-3

Repair Parts ...............................................................................................................................................

4-5

4-4

Unpacking Upon Receipt Instructions ..................................................................................................

4-6

4-5

Inspection Upon Receipt Instructions ..................................................................................................

4-6

Service Upon Receipt Instructions ........................................................................................................

4-6

4-7

PMCS Introductory Material ..................................................................................................................

4.7

4-8

Maintenance Forms and Records ...........................................................................................................

4-7

4-9

General PMCS Procedures and Conditions .........................................................................................

4-7

4-10

Fluid Leakage Definition .........................................................................................................................

4-9

4-11

PMCS Table Description .........................................................................................................................

4-9

4-12

Troubleshooting Introduction ................................................................................................................

4-12

4-13

Troubleshooting Symptoms ....................................................................................................................

4-12

4-14

Unit Troubleshooting Procedures ..........................................................................................................

4-12

4-15

Unit Maintenance Introduction .............................................................................................................

4-154

4-16

Servicing Equipment ................................................................................................................................

4-154

4-17

Jacking Lift Points ....................................................................................................................................

4-154

4-18

Operational Checks ..................................................................................................................................

4-155

4-19

Inspection of Components ......................................................................................................................

4-155

4-20

Unit Cleaning Procedures .......................................................................................................................

4-155

4-21

Removal and Disassembly of Components ...........................................................................................

4-156

4-22

Painting .......................................................................................................................................................

4.157

4-23

Lubrication Instructions ..........................................................................................................................

4-157

4-24

Engine Oil Change/Service ......................................................................................................................

4-158

4-25

Two-Speed Range Box Service ...............................................................................................................

4-161

4-26

Rear Axle Service ......................................................................................................................................

4-163

4-27

Rotor Drive Assembly Service ................................................................................................................

4-165

4-28

Master Cylinder Service ...........................................................................................................................

4-167

4-29

Fuel/Hydraulic Tank Draining ................................................................................................................

4-168

4-30

Valve and Rocker Arm Adjustments .....................................................................................................

4-170

4-31

Valve Cover Replacement .......................................................................................................................

4.173

4-32

Engine Breather Tube Replacement ............ .........................................................................................

4-175

4-33

Oil Dipstick Replacement/Repair ..........................................................................................................

4-176

4-34

Engine Oil Cooler Replacement ............................................................................................................

4-178

4-35

Engine Oil Filter Replacement ..............................................................................................................

4.180

4-36

Turbocharger Oil Lines Replacement ...................................................................................................

4-181

4-37

Exhaust Manifold Replacement .............................................................................................................

4-185

4-38

Clutch Adjustment ....................................................................................................................................

4.188

4-39

Drive Assembly Service ............................................................................................................................

4.190

4-40

Fuel Lift Pump Replacement ..................................................................................................................

4-192

4-41

Shutdown Solenoid Replacement ..........................................................................................................

4.194

4-42

Air Cleaner Assembly Replacement ......................................................................................................

4-195

4-43

Turbocharger Air Inlet Hose Replacement ............. .............................................................................

4-198

4-44

Turbocharger Replacement .....................................................................................................................

4-202

4-45

Air Inlet Pipe Replacement .....................................................................................................................

4-203

4-46

Manifold Cover Replacement .................................................................................................................

4.204

4-1

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