TM 5-3895-359-14&P
Fig. 9. Cylinder Liner Classification
Fig. 10. Cylinder Liner Mounting in Block
bore size of 4.6285" to 4.6295" and a possible liner-to
block clearance of .0005" to .0015". The clearance
Fitting Cylinder Liner in Block Bore
tolerance is the dimensional difference between the liner
O.D. and the block bore I.D.
1. Wipe the inside and outside of the liner clean and
OVERSIZE SERVICE CYLINDER LINERS
make sure the block bore and counterhore are clean.
Service
Liner Outside
Liner/Block
Liner
Diameter
Clearance
2. Place a standard size cylinder liner insert (.1795 "-
Oversize
Req'd After
.1800" thick) in the block counterbore (Fig. 10).
inches
mm
Boring Block
.001"
4.6280
117.551
.0005"/.0015"
3. Push the cylinder liner into the cylinder block until the
(.0254 mm)
4.6265
117.513
(.013/.038 mm)
liner flange rests on the insert. Do not use excessive
.005"
4.6315
117.640
.0005"/.0015"
force to install the liner. The liner should slide smoothly
4.6300
117.602
(.013/.038 mm)
in place with hand pressure. If a new liner cannot he
.010"
4.6365
117.767
.0005"/.0015"
pushed in place, light honing of the block bore may be
4.6350
117.729
(.013/.038 mm)
necessary to obtain the desired fit for best heat transfer.
.020"
4.6465
118.021
.0005"/.0015"
4.6450
117.983
(.013/.038 mm)
4. Install a cylinder liner hold-down clamp as illustrated
.030
4.6565
118.275
.0005"/.0015"
in Fig. 11.
4.6550
118.237
(.013/.038 mm)
TABLE 2
10-2-97
