Chapter 1: INTRODUCTION - TM-5-3895-372-340008
Figure 1-1. Mixer Body, Left Side.
Figure 1-2. Mixer Body, Right Side.
Figure 1-3. Mixer Body, Control Area.
Table 1-1. Equipment Data
Figure 1-4. Data and Instruction Plates.
Chapter 2: DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Figure 2-1. Seal Installation Thimble.
Figure 2-3. Shaft Seal Driver.
Table 2-2. Troubleshooting Procedures
HYDRAULIC OIL PUMP IS NOT DELIVERING OIL
CONTROL VALVE HAS HIGH HANDLE LOAD:
EXTERNAL LEAKAGE AROUND SHEAR SEAL SEATS OF CONTROL VALVE:
EXTERNAL LEAKAGE AROUND PORTS OF CONTROL VALVE
HYDRAULIC MOTOR SLOWS GREATLY UNDER LOAD
WINCH OPERATION SLOW OR ERRATIC:
REVERSING GEAR BOX OVERHEATING AND NOISY
Introduction
Cleaning of Components
Inspection.
Repair.
Assembly Instructions.
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
Figure 2-5. Oil Filter and Return Line Disconnect.
Figure 2-6. Removal of Hydraulic Oil Pump Drive Belts.
Figure 2-7. Removal/lnstallation of Hydraulic Oil Pump.
Installation. - TM-5-3895-372-340034
Sand and Stone Bins.
Preparation. - TM-5-3895-372-340036
Figure 2-8. Drill Holes in Comer Gussets.
Figure 2-10. Remove/Install Liquid Admix Tanks.
Figure 2-11. Remove/Install Winch Control Box Cover.
Figure 2-12. Remove/Install Microswitch.
Figure 2-14. Remove/Install Rear Accessory Frame.
Figure 2-15. Remove/Install Belt Tensioning Device.
Figure 2-16. Remove/Install Conveyor Belt Bearings and Shaft.
Figure 2-17. Upper Bin to Water Tank Bolts.
Figure 2-18. Bin to Water Tank Frame Bolts.
Figure 2-20. Bin to Chassis Frame Bolts.
Figure 2-21. Lifting Bins.
Installation.
Installation. (Cont)
Main Clutch.
Figure 2-23. Disconnect/Connect Main Clutch U-Joint.
Figure 2-24. Remove/Install Main Clutch and Bearing Block Hardware.
Figure 2-25. Disengage/Engage Drive Coupling.
Figure 2-26. Remove /Install Access Panels
Cement Feeder.
Removal.
Figure 2-29. Remove/Install Meter Register Cable and Valve Bracket.
Installation. - TM-5-3895-372-340058
Cement Bin Removal and Installation.
Figure 2-31. Removal of Reinforcement Plate Weld.
Figure 2-33. Cement Bin.
Figure 2-34. Removal of Hopper Hardware.
Installation. - TM-5-3895-372-340063
Figure 2-35. Remove Fluffer Air Hoses and Piping.
Figure 2-36. Cut Bracket Spot Welds.
Chpater 3: REPAIR OF HYDRAULIC SYSTEM
Section II: REPAIR OF HYDRAULIC OIL PUMP
Assembly. - TM-5-3895-372-340068
Section III. REPAIR OF RELIEF VALVE
Figure 3-2. Relief value.
Section IV. EPAIR OF CONTROL VALVE
Figure 3-3. Control Valve.
Section V: REPAIR OF HYDRAULIC MOTOR
Figure 3-4. Hydraulic Motor.
Assembly. - TM-5-3895-372-340075
Assembly. (Cont) - TM-5-3895-372-340076
Assembly. (Cont) - TM-5-3895-372-340077
Chapter 4: REPAIR OF ELECTRIC WINCH ASSEMBLY
Figure 4-1. Disassemble/Assemble Electric Winch.
Section II: REPAIR OF MOTOR AND GEAR BOX
Figure 4-2. Winch Motor.
Assembly. - TM-5-3895-372-340082
Figure 4-3. Winch Gear Box.
Chapter 5: REPAIR OF SAND AND STONE BINS
Chapter 6: REPAIR OF MAIN DRIVE ASSEMBLY
Figure 6- 1. Angle Drive Gear Box internal Parts
Assembly. - TM-5-3895-372-340087
Table 6- 1. Allowable Axial End Play of Shafts
Figure 6-2. Shaft Assembly.
Figure 6-3. Worm and Gear Assembly
Section II. REPAIR OF REVERSING GEAR BOX
Figure 6-4. Reversing Gear Box
Assembly. - TM-5-3895-372-340093
Section III. REPAIR OF MAIN CLUTCH
Figure 6-5. Main Clutch Assembly.
Assemble.
Figure 6-6. Disassembly/Assembly Main Clutch.
Chapter 7: REPAIR OF CEMENT BIN ASSEMBLY
Figure 7-1. Cement Bin Disassembly/Assembly (Sheet 1 of 2).
Figure 7-1. Cement Bin Disassembly/Assembly (Sheet 2 of 2).
Section II. REPAIR OF CEMENT FEEDER
Figure 7-2. Cement Feeder Exploded View.
Assembly. - TM-5-3895-372-340103
Assembly. (Cont) - TM-5-3895-372-340104
Chapter 8: MAINTENANCE OF AUXILIARY EQUIPMENT
Appendix A: REFERENCES - TM-5-3895-372-340106
Other Publications. - TM-5-3895-372-340107
Other Publications. (Cont)
Appendix B: EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-372-340110
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-340111
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-340112
TM-5-3895-372-34 Concrete-Mobile Mixer Body M919 Model 8CM-24F Manual
Figure 1-1. Mixer Body, Left Side.
Figure 1-2. Mixer Body, Right Side.
Figure 1-3. Mixer Body, Control Area.
Table 1-1. Equipment Data
Figure 1-4. Data and Instruction Plates.
Chapter 2: DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Figure 2-1. Seal Installation Thimble.
Figure 2-3. Shaft Seal Driver.
Table 2-2. Troubleshooting Procedures
HYDRAULIC OIL PUMP IS NOT DELIVERING OIL
CONTROL VALVE HAS HIGH HANDLE LOAD:
EXTERNAL LEAKAGE AROUND SHEAR SEAL SEATS OF CONTROL VALVE:
EXTERNAL LEAKAGE AROUND PORTS OF CONTROL VALVE
HYDRAULIC MOTOR SLOWS GREATLY UNDER LOAD
WINCH OPERATION SLOW OR ERRATIC:
REVERSING GEAR BOX OVERHEATING AND NOISY
Introduction
Cleaning of Components
Inspection.
Repair.
Assembly Instructions.
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
Figure 2-5. Oil Filter and Return Line Disconnect.
Figure 2-6. Removal of Hydraulic Oil Pump Drive Belts.
Figure 2-7. Removal/lnstallation of Hydraulic Oil Pump.
Installation. - TM-5-3895-372-340034
Sand and Stone Bins.
Preparation. - TM-5-3895-372-340036
Figure 2-8. Drill Holes in Comer Gussets.
Figure 2-10. Remove/Install Liquid Admix Tanks.
Figure 2-11. Remove/Install Winch Control Box Cover.
Figure 2-12. Remove/Install Microswitch.
Figure 2-14. Remove/Install Rear Accessory Frame.
Figure 2-15. Remove/Install Belt Tensioning Device.
Figure 2-16. Remove/Install Conveyor Belt Bearings and Shaft.
Figure 2-17. Upper Bin to Water Tank Bolts.
Figure 2-18. Bin to Water Tank Frame Bolts.
Figure 2-20. Bin to Chassis Frame Bolts.
Figure 2-21. Lifting Bins.
Installation.
Installation. (Cont)
Main Clutch.
Figure 2-23. Disconnect/Connect Main Clutch U-Joint.
Figure 2-24. Remove/Install Main Clutch and Bearing Block Hardware.
Figure 2-25. Disengage/Engage Drive Coupling.
Figure 2-26. Remove /Install Access Panels
Cement Feeder.
Removal.
Figure 2-29. Remove/Install Meter Register Cable and Valve Bracket.
Installation. - TM-5-3895-372-340058
Cement Bin Removal and Installation.
Figure 2-31. Removal of Reinforcement Plate Weld.
Figure 2-33. Cement Bin.
Figure 2-34. Removal of Hopper Hardware.
Installation. - TM-5-3895-372-340063
Figure 2-35. Remove Fluffer Air Hoses and Piping.
Figure 2-36. Cut Bracket Spot Welds.
Chpater 3: REPAIR OF HYDRAULIC SYSTEM
Section II: REPAIR OF HYDRAULIC OIL PUMP
Assembly. - TM-5-3895-372-340068
Section III. REPAIR OF RELIEF VALVE
Figure 3-2. Relief value.
Section IV. EPAIR OF CONTROL VALVE
Figure 3-3. Control Valve.
Section V: REPAIR OF HYDRAULIC MOTOR
Figure 3-4. Hydraulic Motor.
Assembly. - TM-5-3895-372-340075
Assembly. (Cont) - TM-5-3895-372-340076
Assembly. (Cont) - TM-5-3895-372-340077
Chapter 4: REPAIR OF ELECTRIC WINCH ASSEMBLY
Figure 4-1. Disassemble/Assemble Electric Winch.
Section II: REPAIR OF MOTOR AND GEAR BOX
Figure 4-2. Winch Motor.
Assembly. - TM-5-3895-372-340082
Figure 4-3. Winch Gear Box.
Chapter 5: REPAIR OF SAND AND STONE BINS
Chapter 6: REPAIR OF MAIN DRIVE ASSEMBLY
Figure 6- 1. Angle Drive Gear Box internal Parts
Assembly. - TM-5-3895-372-340087
Table 6- 1. Allowable Axial End Play of Shafts
Figure 6-2. Shaft Assembly.
Figure 6-3. Worm and Gear Assembly
Section II. REPAIR OF REVERSING GEAR BOX
Figure 6-4. Reversing Gear Box
Assembly. - TM-5-3895-372-340093
Section III. REPAIR OF MAIN CLUTCH
Figure 6-5. Main Clutch Assembly.
Assemble.
Figure 6-6. Disassembly/Assembly Main Clutch.
Chapter 7: REPAIR OF CEMENT BIN ASSEMBLY
Figure 7-1. Cement Bin Disassembly/Assembly (Sheet 1 of 2).
Figure 7-1. Cement Bin Disassembly/Assembly (Sheet 2 of 2).
Section II. REPAIR OF CEMENT FEEDER
Figure 7-2. Cement Feeder Exploded View.
Assembly. - TM-5-3895-372-340103
Assembly. (Cont) - TM-5-3895-372-340104
Chapter 8: MAINTENANCE OF AUXILIARY EQUIPMENT
Appendix A: REFERENCES - TM-5-3895-372-340106
Other Publications. - TM-5-3895-372-340107
Other Publications. (Cont)
Appendix B: EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-372-340110
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-340111
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-340112
TM-5-3895-372-34 Concrete-Mobile Mixer Body M919 Model 8CM-24F Manual
