Chapter 1: INTRODUCTION - TM-5-3895-372-100009
Figure 1-1. Major Components and Their Location
Functional Description
Controls and Indicators.
Controls and Indicators. (cont)
Figure 1-2. Controls and Indicators (Sheet 1 of 3)
Figure 1-2. Controls and Indicators (Sheet 2 of 3)
Figure 1-2. Controls and Indicators (Sheet 3 of 3)
Tabulated Data. - TM-5-3895-372-100017
Figure 1-3. Instruction and Data Plates
Chapter 2: OPERATING INSTRUCTIONS - TM-5-3895-372-100019
Figure 2-1. Calibration Data and Certification Plates.
Mix Settings Calculations
Control Data Worksheet.
Figure 2-2. Control Data Worksheet.
Figure 2-3. Sand Dial Setting Graph.
Figure 2-4. Stone Dial Setting Graph.
Figure 2-5. Stone Dial Setting Graph.
Figure 2-6.. Hi-Flow Admix Worksheet.
Figure 2-7. Hi-Flow Admix Diagram.
Figure 2-8. Calcium Chloride Admix Worksheet.
Figure 2-9. Low-Flow Admix Worksheet.
Figure 2-10. Low-Flow Admix Diagram.
Mix Setting Chart.
Figure 2-11. Mix Settings Chart.
Meter-Feeder Calibration.
Preparation
Figure 2-12. Meter-Feeder Calibration.
Calibration
Calculate meter count and discharge time.
CONCRETE-MOBILE CALIBRATION WORKSHEET
CONCRETE-MOBILE CALIBRATION WORKSHEET (Continued)
Filling the Water Tank.
Figure 2-14. Water Drain, Draincocks, and Vents.
Figure 2-15. Filling the Water Tank
Filling the Aggregate Bins.
Figure 2-17. Loading the Aggregate Bins.
Filling the Cement Bin.
Figure 2-19. Screen Vibrator Quick-Disconnect.
Figure 2-20. Quick-Loading Hopper.
Filling the Hi-Flow Admix Tank.
Figure 2-21. Filling the Hi-Flow Admix Tank.
Filling the Low-Flow Admix Tank.
Figure 2-22. Filling the Low-Flow Admix Tank.
Filling the Dry Admix Hopper.
Starting Up The Mixer.
Figure 2-24. Opening the Water System.
Figure 2-25. Throttle Control
Figure 2-26. Air Shutoff Valve.
Figure 2-27. Mixing Trough Chain and Locking Arm.
Figure 2-28. Winch Control Box.
Figure 2-29. Inclinometer.
Figure 2-31. Delivery Chutes.
Setting Mix Controls.
Figure 2-33. Flowmeters Adjustment.
Figure 2-34. Dry Admix Controls.
Figure 2-35. Main Ingredients Controls.
Figure 2-36. Cement Bin Clutch.
Producing Concrete.
Figure 2-37. Fluffer Control Valve.
Figure 2-38. Chain Oiler
Figure 2-39. Bypass Valve.
Figure 2-40. Tachometer and Throttle Control.
Figure 2-41. Main Clutch and Control Valve.
Preparation. - TM-5-3895-372-100073
Figure 2-42. Slump Measurement.
Stopping Operation.
Figure 2-43. Air Shutoff Valve.
Figure 2-44. Delivery Chutes.
Figure 2-45. Swivel Ring Lock.
Figure 2-46. Stowing the Mixing Trough.
Section II. OPERATION OF AUXILIARY EQUIPMENT
Figure 2-48. Attaching the Auxiliary Cement Bin.
Figure 2-49. Filling the Auxiliary Cement Bin.
Figure 2-50. Loading the Mixer.
Section III. OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-51. Water System.
Operation in Hot Weather.
Chapter 3: MAINTENANCE INSTRUCTIONS
Figure 3-1. Auger Bearing.
Figure 3-2. Chain Oiler.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Fluid Leakage.
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services.
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100093
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100094
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100095
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100096
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100097
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100098
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100099
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100101
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100102
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100103
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100104
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100105
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100106
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100107
Section III. TROUBLESHOOTING
Table 3-2. Troubleshooting Procedures
INGREDIENTS ARE NOT THOROUGHLY MIXED
CEMENT SYSTEM
CEMENT DELIVERY IS UNEVEN OR AMOUNT SEEMS WRONG
CEMENT DELIVERY IS UNEVEN OR AMOUNT SEEMS WRONG (Cont)
AGGREGATE SUPPLY SYSTEM
MIX SEEMS TOO WET OR TOO DRY
MIX SEEMS TOO WET OR TOO DRY (Cont) - TM-5-3895-372-100116
MIX SEEMS TOO WET OR TOO DRY (Cont) - TM-5-3895-372-100117
AIR SYSTEM
VIBRATORS DO NOT FUNCTION
Section IV. MAINTENANCE PROCEDURES
Figure 3-5. Trough Guards.
Figure 3-6. Hose Valve and Washout Hose.
Cleanup.
Draining and Flushing the Liquid Admix Tanks.
Figure 3-7. Liquid Admix Tanks.
Flush.
Figure 3-8. Air Pressure Gage and Regulator.
Figure 3-9. Quick-Acting Valves and Flowmeters.
Emptying the Dry Admix Bin.
Figure 3-10. Dry Admix Feeder Clamps.
Cleanup in Freezing Weather.
Figure 3-12. Flowmeter Draincocks and Vents.
Figure 3-13. Liquid Admix Tanks.
Figure 3-14. Air Shutoff Valve.
Figure 3-15. Cement Bin Clutch.
Figure 3-16. Sand and Stone Controls.
Figure 3-17. Chain Oiler.
Figure 3-18. Operating Controls.
Drain and Blow Moisture from the Water System.
Figure 3-19. Water Drain Valve and Draincocks.
Figure 3-20. Access Panels.
Angle Drive Gear Box Service.
Figure 3-22. Angle Drive Gear Box Service.
Water System Strainer Service.
Figure 3-23. Water System Strainer Service
Air Filter Service.
Air Lubricator Service.
Figure 3-25. Air Lubricator Service.
Hydraulic Oil Filter Service.
Liquid Admix Strainer Service.
Figure 3-27. Liquid Admix Strainer Service
Mixing Auger Wear Blade Check.
Figure 3-29. Wear Gage
Mix Auger Test.
Stone and Sand Gate Adjustment.
Figure 3-32. Stone and Sand Gate Adjustment.
Appendix A: REFERENCES - TM-5-3895-372-100157
Other Publications. - TM-5-3895-372-100158
Appendix B: COMPONENTS OF END ITEM LIST
Explanation of Columns.
Section II. INTEGRAL COMPONENTS OF END ITEM
Figure B-1. Basic Issue Items.
Section III. BASIC ISSUE ITEMS
Appendix C: ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST
Appendix D: EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-372-100167
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-100168
TM-5-3895-372-10 Concrete-Mobile Mixer Body M919 Model 8CM-24F Manual
Figure 1-1. Major Components and Their Location
Functional Description
Controls and Indicators.
Controls and Indicators. (cont)
Figure 1-2. Controls and Indicators (Sheet 1 of 3)
Figure 1-2. Controls and Indicators (Sheet 2 of 3)
Figure 1-2. Controls and Indicators (Sheet 3 of 3)
Tabulated Data. - TM-5-3895-372-100017
Figure 1-3. Instruction and Data Plates
Chapter 2: OPERATING INSTRUCTIONS - TM-5-3895-372-100019
Figure 2-1. Calibration Data and Certification Plates.
Mix Settings Calculations
Control Data Worksheet.
Figure 2-2. Control Data Worksheet.
Figure 2-3. Sand Dial Setting Graph.
Figure 2-4. Stone Dial Setting Graph.
Figure 2-5. Stone Dial Setting Graph.
Figure 2-6.. Hi-Flow Admix Worksheet.
Figure 2-7. Hi-Flow Admix Diagram.
Figure 2-8. Calcium Chloride Admix Worksheet.
Figure 2-9. Low-Flow Admix Worksheet.
Figure 2-10. Low-Flow Admix Diagram.
Mix Setting Chart.
Figure 2-11. Mix Settings Chart.
Meter-Feeder Calibration.
Preparation
Figure 2-12. Meter-Feeder Calibration.
Calibration
Calculate meter count and discharge time.
CONCRETE-MOBILE CALIBRATION WORKSHEET
CONCRETE-MOBILE CALIBRATION WORKSHEET (Continued)
Filling the Water Tank.
Figure 2-14. Water Drain, Draincocks, and Vents.
Figure 2-15. Filling the Water Tank
Filling the Aggregate Bins.
Figure 2-17. Loading the Aggregate Bins.
Filling the Cement Bin.
Figure 2-19. Screen Vibrator Quick-Disconnect.
Figure 2-20. Quick-Loading Hopper.
Filling the Hi-Flow Admix Tank.
Figure 2-21. Filling the Hi-Flow Admix Tank.
Filling the Low-Flow Admix Tank.
Figure 2-22. Filling the Low-Flow Admix Tank.
Filling the Dry Admix Hopper.
Starting Up The Mixer.
Figure 2-24. Opening the Water System.
Figure 2-25. Throttle Control
Figure 2-26. Air Shutoff Valve.
Figure 2-27. Mixing Trough Chain and Locking Arm.
Figure 2-28. Winch Control Box.
Figure 2-29. Inclinometer.
Figure 2-31. Delivery Chutes.
Setting Mix Controls.
Figure 2-33. Flowmeters Adjustment.
Figure 2-34. Dry Admix Controls.
Figure 2-35. Main Ingredients Controls.
Figure 2-36. Cement Bin Clutch.
Producing Concrete.
Figure 2-37. Fluffer Control Valve.
Figure 2-38. Chain Oiler
Figure 2-39. Bypass Valve.
Figure 2-40. Tachometer and Throttle Control.
Figure 2-41. Main Clutch and Control Valve.
Preparation. - TM-5-3895-372-100073
Figure 2-42. Slump Measurement.
Stopping Operation.
Figure 2-43. Air Shutoff Valve.
Figure 2-44. Delivery Chutes.
Figure 2-45. Swivel Ring Lock.
Figure 2-46. Stowing the Mixing Trough.
Section II. OPERATION OF AUXILIARY EQUIPMENT
Figure 2-48. Attaching the Auxiliary Cement Bin.
Figure 2-49. Filling the Auxiliary Cement Bin.
Figure 2-50. Loading the Mixer.
Section III. OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-51. Water System.
Operation in Hot Weather.
Chapter 3: MAINTENANCE INSTRUCTIONS
Figure 3-1. Auger Bearing.
Figure 3-2. Chain Oiler.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Fluid Leakage.
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services.
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100093
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100094
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100095
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100096
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100097
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100098
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100099
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100101
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100102
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100103
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100104
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100105
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100106
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Continued). - TM-5-3895-372-100107
Section III. TROUBLESHOOTING
Table 3-2. Troubleshooting Procedures
INGREDIENTS ARE NOT THOROUGHLY MIXED
CEMENT SYSTEM
CEMENT DELIVERY IS UNEVEN OR AMOUNT SEEMS WRONG
CEMENT DELIVERY IS UNEVEN OR AMOUNT SEEMS WRONG (Cont)
AGGREGATE SUPPLY SYSTEM
MIX SEEMS TOO WET OR TOO DRY
MIX SEEMS TOO WET OR TOO DRY (Cont) - TM-5-3895-372-100116
MIX SEEMS TOO WET OR TOO DRY (Cont) - TM-5-3895-372-100117
AIR SYSTEM
VIBRATORS DO NOT FUNCTION
Section IV. MAINTENANCE PROCEDURES
Figure 3-5. Trough Guards.
Figure 3-6. Hose Valve and Washout Hose.
Cleanup.
Draining and Flushing the Liquid Admix Tanks.
Figure 3-7. Liquid Admix Tanks.
Flush.
Figure 3-8. Air Pressure Gage and Regulator.
Figure 3-9. Quick-Acting Valves and Flowmeters.
Emptying the Dry Admix Bin.
Figure 3-10. Dry Admix Feeder Clamps.
Cleanup in Freezing Weather.
Figure 3-12. Flowmeter Draincocks and Vents.
Figure 3-13. Liquid Admix Tanks.
Figure 3-14. Air Shutoff Valve.
Figure 3-15. Cement Bin Clutch.
Figure 3-16. Sand and Stone Controls.
Figure 3-17. Chain Oiler.
Figure 3-18. Operating Controls.
Drain and Blow Moisture from the Water System.
Figure 3-19. Water Drain Valve and Draincocks.
Figure 3-20. Access Panels.
Angle Drive Gear Box Service.
Figure 3-22. Angle Drive Gear Box Service.
Water System Strainer Service.
Figure 3-23. Water System Strainer Service
Air Filter Service.
Air Lubricator Service.
Figure 3-25. Air Lubricator Service.
Hydraulic Oil Filter Service.
Liquid Admix Strainer Service.
Figure 3-27. Liquid Admix Strainer Service
Mixing Auger Wear Blade Check.
Figure 3-29. Wear Gage
Mix Auger Test.
Stone and Sand Gate Adjustment.
Figure 3-32. Stone and Sand Gate Adjustment.
Appendix A: REFERENCES - TM-5-3895-372-100157
Other Publications. - TM-5-3895-372-100158
Appendix B: COMPONENTS OF END ITEM LIST
Explanation of Columns.
Section II. INTEGRAL COMPONENTS OF END ITEM
Figure B-1. Basic Issue Items.
Section III. BASIC ISSUE ITEMS
Appendix C: ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST
Appendix D: EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-372-100167
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3895-372-100168
TM-5-3895-372-10 Concrete-Mobile Mixer Body M919 Model 8CM-24F Manual
