TM    5-3895-369-14 CHAPTER 5 Para 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 5-37 5-38 5-39 5-40 5-41 5-42 5-43 5-44 5-45 DIRECT  AND  GENERAL  SUPPORT  MAINTENANCE  INSTRUCTIONS Contents Page Common Tools and Equipment ............................................................................................................. 5-3 Special  Tools,  TMDE,  and  Support  Equipment .................................................................................. 5-4 Repair Parts ............................................................................................................................................... 5-4 Maintenance  Introduction    ....................................................................................................................... 5-4 Troubleshooting  Introduction ................................................................................................................ 5-10 Troubleshooting    Symptoms .................................................................................................................... 5-10 Direct and General Support Troubleshooting Procedures ................................................................ 5-10 Engine  Replacement ................................................................................................................................ 5-102 Installation/Removal of Engine on Stand ............................................................................................. 5-115 Front Engine Mount Replacement ........................................................................................................ 5-116 Cylinder  Block  Repair    .............................................................................................................................. 5-119 Cylinder  Head  Assembly  Replacement ................................................................................................. 5-127 Cylinder  Head  Assembly  Repair ............................................................................................................ 5-130 Crankshaft  Replacement/Repair ............................................................................................................ 5-137 Vibration Damper Replacement ............................................................................................................ 5-146 Engine Oil Seals Replacement ............................................................................................................... 5-149 Engine Rear Oil Seal and Cover Replacement .................................................................................... 5-151 Flywheel Replacement ............................................................................................................................. 5-153 Ring Gear Replacement .......................................................................................................................... 5-155 Flywheel Housing Replacement ............................................................................................................. 5-156 Flywheel Housing Repair ........................................................................................................................ 5-159 Piston and Connecting Rod Replacement/Repair ............................................................................... 5-161 Rocker Arm Assembly Replacement/Repair ....................................................................................... 5-169 Camshaft Replacement/Repair    ............................................................................................................... 5-173 Tappet Cover Replacement    ..................................................................................................................... 5-180 Gear Cover Replacement ........................................................................................................................ 5-182 Timing  Pin  Assembly  Replacement ....................................................................................................... 5-184 Gear  Housing  Replacement/Repair ...................................................................................................... 5-186 Engine Oil Pan Replacement/Repair .................................................................................................... 5-188 Engine Oil Cooler Repair ....................................................................................................................... 5-191 Engine Oil Lube Pump Replacement    .................................................................................................... 5-194 Engine Hydraulic Pump Drive Replacement ....................................................................................... 5-197 Clutch  Drive  Assembly  Replacement .................................................................................................... 5-198 Clutch Lube Hose Replacement    ............................................................................................................. 5-202 Clutch Housing Repair ............................................................................................................................ 5-204 Output Flange Assembly Replacement    ................................................................................................. 5-210 Output Flange Assembly Repair ............................................................................................................ 5-212 Clutch  Assembly  Repair .......................................................................................................................... 5-215 Drive  Assembly  Repair ............................................................................................................................ 5-223 Fuel Injection Pump Replacement ........................................................................................................ 5-230 Engine Low Idle Speed Adjustment ...................................................................................................... 5-236 Fuel  Injector  Replacement    ...................................................................................................................... 5-238 Fuel Injection Pump Repair    .................................................................................................................... 5-241 Turbocharger  Repair    ................................................................................................................................ 5-275 Alternator  Assembly  Testing .................................................................................................................. 5-282 5-1