SECTION 1 OPERATION
General Machine Description
V.P.I. Fluid Handling System - TM-5-3895-359-14-P0011
GENERAL SPECIFICATIONS
Figure 1-4. Model Number Coding
Diesel Engine Model and Serial Numbers
Lubrication System - TM-5-3895-359-14-P0015
CROSS SECTION OF ENGINE MODEL VH4D
Shipping and Lifting
Service Classification of Oil
Operation - TM-5-3895-359-14-P0019
Diesel Engine
Starter Switch
Forward and Reverse Travel
Avoid Unnecessary Engine Idling
Figure 1-9. Hood and Rotor Assembly Nomenclature
Figure 1-10. Rotor Operation
Shear Coupling
V.P.I. Fluid Handling System - TM-5-3895-359-14-P0027
Table 1-3. Pulvi-Mixer Reference Application Chart.
Warm-Up Period
Figure 1-13. Spray bar Nozzle Assembly
Wash Down System
Tines
VEHICLE SYSTEMS AND RELATED MAINTENANCE SECTION SCHEMATIC
MAIN VEHICLE WIRING DIAGRAM
SECTION 2 - MAINTENANCE
ROTOR TINE REPLACEMENT
CHAIN ADJUSTMENT, END DRIVE CASE
SHEAR COUPLING REPAIR
SUBSECTION 2 EMULSION PUMP AND WASH DOWN PUMP
Troubleshooting
SUBSECTION 2 EMULSION PUMP AND WASH PUMP
SUBSECTION 3 BRAKES
DISASSEMBLY - TM-5-3895-359-14-P0043
BRAKE MASTER CYLINDER
BRAKE SYSTEM BLEEDING
SUBSECTION 4 - ROTOR DRIVE
GENERAL DESCRIPTION
Figure 2. Checking Dimension `
COMMON SERVICE PROBLEMS
COMMON SERVICE PROBLEMS (Cont.)
CHECKING FOR MISALIGNMENT
TWO SPEED ROTOR DRIVE TRANSMISSION
Figure 8. Sectional and Exploded View of Rotor Drive transmission
FIGURE 9. Removing Drive Gear Bearing
FIGURE 12. Pressing on Countershaft Rear Bearing
TWO SPEED ROTOR DRIVE TRANSMISSION (Cont)
ROTOR DRIVE AXLE
Explosion View Of Unit Type Housing Drive Axle - TM-5-3895-359-14-P0058
DISASSEMBLE PINION AND CAGE ASSEMBLY
ROUGH PARTS
REASSEMBLE AXLE - TM-5-3895-359-14-P0061
REASSEMBLE PINION AND CAGE ASSEMBLY - TM-5-3895-359-14-P0062
ASSEMBLE DIFFERENTIAL AND BEVEL GEAR - TM-5-3895-359-14-P0063
ADJUST DIFFERENTIAL BEARING PRE-LOAD - TM-5-3895-359-14-P0064
CHECK AND ADJUST GEAR LASH - TM-5-3895-359-14-P0065
PREPARE FOR REMOVAL
REMOVE PLANETARY SPIDER ASSEMBLY
REMOVE THE FLOATING RING GEAR ASSEMBLY
DISASSEMBLE BRAKE SHOE AND LINER ASSEMBLY
WHEEL BEARING ADJUSTMENT
REASSEMBLE PLANETARY SPIDER ASSEMBLY
INSTALL PLANETARY SPIDER ASSEMBLY
TWO SPEED NOSE BOX TRANSMISSION - TM-5-3895-359-14-P0073
TWO SPEED NOSE BOX TRANSMISSION - TM-5-3895-359-14-P0074
ASSEMBLY
Explosion View of unit Type Housing Drive Axle - TM-5-3895-359-14-P0076
DISASSEMBLE DRIVE UNIT
PREPARE FOR REASSEMBLY
CORROSION PREVENTION
REASSEMBLE AXLE - TM-5-3895-359-14-P0080
REASSEMBLE PINION AND CAGE ASSEMBLY - TM-5-3895-359-14-P0081
ASSEMBLE DIFFERENTIAL AND BEVEL GEAR - TM-5-3895-359-14-P0082
ADJUST DIFFERENTIAL BEARING PRE-LOAD - TM-5-3895-359-14-P0083
CHECK AND ADJUST GEAR LASH - TM-5-3895-359-14-P0084
SUBSECTION 6 HYDROSTATIC PUMP AND MOTOR
Schematic Hydrostatic Drive
HYDROSTATIC TRACTION DRIVE AND GEARING ARRANGEMENT DIAGRAM
MAINTENANCE INFORMATION
Fluids
BASIC OPERATION
HYDRAULIC SUPPORT SYSTEM
System Relief Valves
Instructions
Trouble Shooting Gauge Installation and Information
System Operating Hot
System Will Not Operate in Either Direction
Inspect Manual Displacement Control
Inspect Charge Check Valves
CONTROL ADJUSTMENTS
Centering Spring
MINOR REPAIRS
Shaft Seal
Manifold Assembly Components
Motor Manifold
Installation
Control
MAJOR REPAIRS - TM-5-3895-359-14-P0107
FIXED DISPLACEMENT MOTOR
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0109
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0110
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0111
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0112
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0113
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0114
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0115
MAJOR REPAIRS - TM-5-3895-359-14-P0116
VARIABLE DISPLACEMENT PUMP
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0118
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0119
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0120
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0121
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0122
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0123
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0124
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0125
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0126
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0127
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0128
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0129
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0130
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0131
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0132
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0133
INSTALLATION TORQUE VALUES
SUBSECTION 7 HYDRAULIC PUMP
FIGURE 3 Exploded View of Hydraulic Pump
PUMP ASSEMBLY
FIGURE 14 Wear Plate Seating Check
FIGURE 17 Drive Shaft, Inner Wear Plate and Seal Assembly being Installed in Adapter
BREAK-IN OF REPAIRED PUMPS
SUBSECTION 8 HYDRAULIC CONTROL VALVES
REPLACING SPOOL SEALS IN CONTROL VALVE
REPLACING SPOOL SEALS IN CONTROL VALVE (Cont)
REPLACING CENTER SECTION ASSEMBLIES IN THE VALVE
SUBSECTION 9 HYDRAULIC CYLINDERS
SPRAY BAR HYDRAULIC CYLINDER
SPRAY BAR HYDRAULIC CYLINDER (Cont)
CHAPTER 1: GENERAL INFORMATION
GENERAL PROCEDURES
INSPECTION - TM-5-3895-359-14-P0151
WORK SAFELY
CHAPTER 2: Engine
CYLINDER BLOCK
ENGINE AND ROTOR TRANSMISSION REMOVAL
Removal
Clean Cylinder Block
Pressure Test
Fig. 10 - Honing Bore of Cylinder Block
Inspect Cylinder Block
Fig. 14. Block Bore Measurement Record Form
Fig. 16. Checking Top Face of Cylinder Block
Fig. 17. Minimum Distance from Center Line of Crankshaft to Top of Cylinder Block
Assemble and Install Engine
Assemble and Install Engine (Cont)
CYLINDER BLOCK END PLATES
Install End Plates
Inspection - TM-5-3895-359-14-P0168
CYLINDER HEAD
Fig. 2. Typical Mounting of Cylinder Head
Cylinder Head Maintenance
Fig. 6. Cylinder Head Mounted on Holding Plates
Disassemble Cylinder Head
Pressure Check Method:
Fig. 9- Minimum Distance Between Top and Bottom Faces of Cylinder Head
Assemble Cylinder Head
Fig. 11 Cylinder Head Seals and Gaskets
Fig. 13 Cylinder Head Bolt Tightening Sequence
Install Cylinder Head
VALVE AND INJECTOR OPERATING MECHANISM
Service - TM-5-3895-359-14-P0181
Remove Cam Follower and Push Rod (Cylinder Head on Engine)
Fig. 5. Cam Roller Clearances
Install Cam Follower and Push Rod
Install Rocker Arms and Shaft
Fig. 9. Valve and Injector Operating Mechanism and Relative Location of Parts
Fig. 12. Adjusting Cam Follower Guide
EXHAUST VALVES - TM-5-3895-359-14-P0188
Remove Exhaust Valve Spring (Cylinder Head Installed)
Inspection - TM-5-3895-359-14-P0190
Inspect Exhaust Valve Seat Insert
Remove Exhaust Valve Seat Insert
Recondition Exhaust Valve and Valve Seat
Fig. 15. Grinding Wheel Dressing Tool or Set J
Fig. 16. Checking Pressure Required to Open the Exhaust Valve in Cylinder Head
ENGINE LIFTER BRACKETS
VALVE ROCKER COVER
Remove and Install Valve Rocker Cover
CRANKSHAFT
Inspection - TM-5-3895-359-14-P0200
Crankshaft Measurements
Inspection for Cracks
Crankshaft Grinding
Install Crankshaft
Fig. 10. Checking Crankshaft End Play
Install Crankshaft (Cont)
CRANKSHAFT OIL SEALS
Inspection - TM-5-3895-359-14-P0208
Oil Seals
CRANKSHAFT MAIN BEARINGS
Remove Main Bearing Shells (Crankshaft in Place)
Fig. 5. Comparison of Main Bearing Shells Minimum
Install Main Bearing Shells (Crankshaft in Place)
Fig. 9 - Main Bearing Cap Marking
CRANKSHAFT FRONT COVER
Install Crankshaft Front Cover
CRANKSHAFT VIBRATION DAMPER
Inspect Vibration Damper
Install Vibration Damper on Crankshaft
CRANKSHAFT PULLEY
Install Crankshaft Pulley
FLYWHEEL
Inspection - TM-5-3895-359-14-P0223
Fig. 4. Torque - Turn Limits
CLUTCH PILOT BEARING
FLYWHEEL HOUSING
Install Flywheel Housing
Fig. 5. Checking Flywheel Housing Concentricity
CROSS-HEAD TYPE PISTON
Inspect Piston Rings
Inspection - TM-5-3895-359-14-P0231
Assemble Piston
Fitting Piston
Fitting Piston Rings
Install Piston Rings
Fig. 16. Piston Ring Installation Instructions.
CONNECTING ROD
Fig. 2. Magnetic Particle Inspection Limits for Connecting Rod.
Fig. 3 - Dimensional Inspection of Cross-Head Piston Connecting Rods
Assemble Connecting Rod to Piston
CONNECTING ROD BEARINGS
Install Connecting Rod Bearing Shells
CYLINDER LINER
Inspect Used Cylinder Liner
Liner Measurements
Selection of New Cylinder Liner
NEW CYLINDER LINER TO NEW CYLINDER BLOCK BORE FITS
Fitting Cylinder Liner in Block Bore
Fig. 11. Checking Distance of Liner Flange Below Top Face of Block
Install Piston and Connecting Rod Assembly
Install Cylinder Liner, Piston and Connecting Rod Assembly
ENGINE BALANCE AND BALANCE WEIGHTS
Install Front Balance Weights
GEAR TRAIN AND ENGINE TIMING
ENGINE TIMING
Fig. 3. Checking Engine Timing By Measuring Injector Depression
CAMSHAFT, BALANCE SHAFT AND BEARINGS
Fig. 2. Woodruff Keys for Current Camshafts
Remove Camshaft or Balance Shaft
Disassemble Camshaft and Balance Shaft
Inspection - TM-5-3895-359-14-P0261
Fig. 10. Typical Camshaft and Balance Shaft Details and Relative Location of Parts
Assemble Camshaft and Balance Shaft
Install Camshaft and Balance Shaft
Fig. 13. Camshaft Intermediate Bearing Lock Screws
CAMSHAFT AND BALANCE SHAFT GEARS
Install Camshaft and Balance Shaft Gears
IDLER GEAR AND BEARING ASSEMBLY
Fig. 3. Idler Gear Details and Relative Locating Parts (Current Bearing)
Assemble Idler Gear, Hub and Bearing
Check Pre-Load of Bearing
Install Idler Gear, Hub and Bearing Assembly
Install Idler Gear, Hub and Bearing Assembly (cont)
CRANKSHAFT TIMING GEAR
BLOWER DRIVE GEAR AND SUPPORT ASSEMBLY
Remove Blower Drive Gear and Support Assembly (Flywheel Housing Removed)
Assemble Blower Drive Gear and Support Assembly
Install Blower Drive Gear and Support Assembly
ACCESSORY DRIVE
Install Accessory Drive
BALANCE WEIGHT COVER
SHOP NOTES - TROUBLE SHOOTING
TROUBLE SHOOTING - TM-5-3895-359-14-P0283
TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS - TM-5-3895-359-14-P0284
Cross-Head Pistons and Rings 71N Engines
Piston Pins (Cross-Head Piston)
Camshaft and Balance Shaft Bearings
Exhaust Valves - TM-5-3895-359-14-P0288
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0289
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0290
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS (Cont)
SPECIAL PLUG TORQUE SPECIFICATIONS
SERVICE TOOLS - TM-5-3895-359-14-P0293
SERVICE TOOLS (cont)
Chapter 3: FUEL SYSTEM AND GOVERNOR
FUEL INJECTOR (Needle Valve)
Operation - TM-5-3895-359-14-P0298
Fig. 5 Injector Identification Chart
General Instructions for Injector Care and Overhaul
Remove Injector
Injector Control Rack and Plunger Movement Test
Visual Inspection of Plunger
Fig. 14 Assembling Injector Valve Parts on Tip Tester Adaptor J 23010-129
Injector Pressure Holding Test
Needle Valve Lift Test
Fuel Output Test
Fig. 19. Fuel Output Chart
Fig. 22 Setting Calibrator Stroke Counter
Fig. 27. Cleaning injector Spray Tip
Clean Injector Parts
Fig. 33. Lapping Spray Tip on Lapping Blocks J
Inspect Injector Parts
Fig. 37. Injector Plunger, Follower and Relative Location of Parts
TABLE 1. Minimum Thickness (Used Parts)
ASSEMBLE INJECTOR
Fig. 43. Checking Injector Spray Tip Concentricity using Tool J 29584
Assemble Plunger and Follower
Install Injector
FUEL INJECTOR TUBE
Ream Injector Tube
Fig. 5 - Reaming Injector Tube for Injector Nut
Ream the bevel seat in the injector tube
FUEL PUMP
Operation - TM-5-3895-359-14-P0325
Fig. 3 - Fuel Pump Valving and Rotation (Right-Hand Pump)
Disassemble Fuel Pump
Assemble Fuel Pump
Install Fuel Pump
Fig. 10 Installing Drive Shaft and Gear Assembly
FUEL STRAINER AND FUEL FILTER
FUEL MANIFOLD
MECHANICAL GOVERNOR
VARIABLE SPEED MECHANICAL GOVERNOR
Disassemble Governor
Fig. 2 - Variable Speed Governor Mounting
Fig. 4 - Removing Bearings from Cover using Tool
Inspection - TM-5-3895-359-14-P0338
Assemble Governor Cover
Assemble Governor Control' Housing
Assemble Variable Speed Spring Housing
Fig. 13. Variable Speed Spring Housing and Shaft Details and Relative Location of Parts
Assemble Variable Speed Spring Housing to the Control Housing
Install Governor
FUEL INJECTOR CONTROL TUBE
Install Injector Control Tube
INJECTOR CALIBRATOR READINGS
REFINISH LAPPING BLOCKS
INJECTOR TIMING
REFINISHING INJECTOR FOLLOWER FACE
PRESSURIZE FUEL SYSTEM CHECK FOR LEAKS
TROUBLE SHOOTING - TM-5-3895-359-14-P0352
CHECKING FUEL FLOW
TROUBLE SHOOTING CHARTS (Needle Valve Injectors)
INSUFFICIENT INJECTOR HOLDING TIME
INCORRECT INJECTOR OUTPUT
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0357
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0358
SERVICE TOOLS - TM-5-3895-359-14-P0359
INJECTOR TUBE
Chapter 4: AIR INTAKE SYSTEM
AIR CLEANER
Service - TM-5-3895-359-14-P0364
Element Life
AIR SHUTDOWN HOUSING
Install Air Shutdown Housing
BLOWER
Fig. 1 - Blower and Drive Assembly and Accessories including Mechanical Governor Attached to blower
Remove Accessories from Blower
Disassemble Blower
Inspection - TM-5-3895-359-14-P0372
Fig. 7 - Typical Details and Relative Location of Parts
Assemble Blower
Fig. 10 - Position of Blower Front End Plate on Housing
Install Blower Rotor Shaft Bearings and Gears
Fig. 14 - Installing Ball Bearing on Rotor Shaft and in Rear End Plate using Tool J 6270-7.
Fig. 16 - Measuring "CC" and "C" Clearances Between Blower Rotor Lobes.
Fig. 17 - Chart of Minimum Clearances for Blowers.
Fig. 18 - Diagram Showing Proper Location of Shims for Correct Rotor Lobe Clearances.
Attach Accessories to Blower
INSTALLING WATER PUMP DRIVE AND ROTOR SHAFT KIT
Install Service Rotor Front Stub Shaft
TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS - TM-5-3895-359-14-P0384
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0385
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0386
SERVICE TOOLS - TM-5-3895-359-14-P0387
Chapter 5: LUBRICATION SYSTEM
Fig. 1 - Schematic Diagram of Typical Lubrication System.
Lubrication System Maintenance
OIL PUMP - TM-5-3895-359-14-P0391
Fig. 2 - Typical Oil Pump Mounting.
Remove Oil Pump
Disassemble Oil Pump
Assemble Oil Pump
Remove Oil Pump Driving Gear from Crankshaft
Install Oil Pump Driving Gear on Crankshaft
Install Oil Pump
LUBRICATING OIL PRESSURE REGULATOR
Assemble Oil Pressure Regulator
LUBRICATING OIL FILTER
Replace Spin-On Filter
OIL COOLER
Pressure Check Oil Cooler Core
Install Lubricating Oil Cooler
LUBRICATING OIL COOLER BYPASS VALVE
OIL LEVEL DIPSTICK
OIL PAN
VENTILATING SYSTEM
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0410
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0411
SERVICE TOOLS - TM-5-3895-359-14-P0412
Chapter 6: COOLING SYSTEM
ENGINE COOLING SYSTEM MAINTENANCE
Cooling System Capacity
Miscellaneous Cooling System
LUBRICATION SYSTEM - TM-5-3895-359-14-P0418
WATER PUMP
Disassemble Water Pump
Assemble Water Pump
Install Water Pump
WATER MANIFOLD
THERMOSTAT
Install Thermostat
RADIATOR
Remove Radiator
COOLANT PRESSURE CONTROL CAP
ENGINE COOLING FAN
Disassemble Fan, Hub and Bracket
Assemble Fan, Hub and Bracket
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0432
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0433
Chapter 7. EXHAUST SYSTEM
EXHAUST MANIFOLD
Inspection - TM-5-3895-359-14-P0436
Chapter 8: ELECTRICAL EQUIPMENT, INSTRUMENTS AND PROTECTIVE SYSTEMS
BATTERY-CHARGING ALTERNATOR
ALTERNATOR PRECAUTIONS
TROUBLESHOOTING PROCEDURE
ABNORMAL CHARGING SYSTEM OPERATION
Rotor Field Winding Checks
Rectifier Bridge Check
Slip Ring Servicing
Fig. 15 - Connections for Generator Bench Check
STORAGE BATTERY(S)
Battery Safety Precautions
Sprag Overrunning Clutch Type Starting Motor
Flywheel Ring Gears
Interpreting Results of Tests
FIELD COIL CHECKS
Reassembly - TM-5-3895-359-14-P0453
Install Starting Motor
INSTRUMENTS AND TACHOMETER DRIVE
Throttle Control
Install Tachometer Drive
ENGINE PROTECTIVE SYSTEM
COLD WEATHER STARTING\
ALIGNMENT TOOLS FOR TACHOMETER DRIVE COVERS AND ADAPTORS
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0461
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0462
SERVICE TOOLS - TM-5-3895-359-14-P0463
Chapter 9: OPERATING CONDITIONS
ENGINE RUN-IN INSTRUCTIONS
Dynamometer
ENGINE TEST REPORT
BASIC ENGINE RUN-IN
INSPECTION AFTER FINAL RUN-IN
FUEL OILS FOR DETROIT DIESEL ENGINES
FUELS BURNED IN DETROIT DIESEL ENGINES
LUBRICATING OILS FOR DETROIT DIESEL ENGINES
VISCOSITY GRADE AND OIL PERFORMANCE LEVEL
SYNTHETIC OILS
STATEMENT OF POLICY ON FUEL AND LUBRICANT ADDITIVES
ENGINE COOLANT
CORROSION INHIBITORS VITAL
INHIBITOR SYSTEMS
TEST STRIPS
GENERAL RECOMMENDATIONS
Chapter 10. ENGINE TUNE-UP
EXHAUST VALVE CLEARANCE ADJUSTMENT
FUEL INJECTOR TIMING
VARIABLE SPEED MECHANICAL GOVERNOR AND INJECTOR RACK CONTROL ADJUSTMENT
Fig. 3 - Buffer and Idle Speed Adjusting Screw
Adjust /Maximum No-Load Speed
Adjust Idle Speed
Chapter 11. PREVENTIVE MAINTENANCE TROUBLE SHOOTING - STORAGE - PLUGGING CHARTS
ENGINE OIL CHANGE INTERVALS
Diesel Fuel Contamination
Replace all belts in a set when one is worn.
Item 15 - Emergency Shutdown
Item 20 - Fuel Injectors and Valve Clearance
Item 27 - Crankcase Breather
TROUBLE SHOOTING - TM-5-3895-359-14-P0497
Fig. 2 - Checking Compression Pressure
Engine Out of Fuel
Air Box Pressure
PROPER USE OF MANOMETER
Exhaust Smoke Analysis - TM-5-3895-359-14-P0502
EXHAUST SMOKE ANALYSIS - TM-5-3895-359-14-P0503
Hard Starting
SUGGESTED REMEDY - TM-5-3895-359-14-P0505
Abnormal Engine Operation
SUGGESTED REMEDY - TM-5-3895-359-14-P0507
No Fuel or Insufficient Fuel
SUGGESTED REMEDY - TM-5-3895-359-14-P0509
Abnormal Engine Coolant Operating Temperature
Excessive Crankcase Pressure
Low Oil Pressure
SUGGESTED REMEDY - TM-5-3895-359-14-P0513
HIGH LUBRICATING OIL CONSUMPTION
SUGGESTED REMEDY - TM-5-3895-359-14-P0515
PREPARING ENGINE FOR STORAGE
PROCEDURE FOR RESTORING AN ENGINE TO SERVICE WHICH HAS BEEN IN EXTENDED STORAGE
PLUGGING CHARTS LC and RC ENGINES
PLUGGING CHARTS LC and RC ENGINES (Cont)
SUBSECTION 11 FRONT AXLE AND STEERING
INSTALLATION AND OPERATION
HYDRAULIC FLUID RECOMMENDATIONS
SERVICE INSPECTION AND MAINTENANCE
TABLE II - TROUBLE SHOOTING CHART
REASSEMBLY - TM-5-3895-359-14-P0526
STEERING GEAR REPLACEMENT
FRONT AXLE REPAIR
SUBSECTION 12 STEERING CYLINDER
POWER STEERING VALVE UNIT ON STEERING COLUMN
SUBSECTION 13 V.P.I. FLUID HANDLING SYSTEM
CALIBRATING THE V.P.I. SYSTEMMETER RECORDING UNIT
FIGURE 5
TRAVEL SPEED UNIT
FIGURE 8
SUGGESTED EXTERNAL POWER SOURCE CIRCUITRY
V.P.I. TROUBLE SHOOTING
SUBSECTION 14 GASOLINE PUMP ENGINE
MAGNETO BREAKER POINT ADJUSTMENT
FIGURE 6. MAGNETO TIMING DIAGRAM
RESTORING COMPRESSION
KEEPING ENGINE CLEAN
COMPRESSION
ENGINE KNOCKS
CARBURETOR AND MANIFOLD
GEAR COVER
FIGURE 18
CYLINDER BLOCKS
CAMSHAFT
GOVERNOR OPERATION
WALBRO CARBURETOR - TM-5-3895-359-14-P0552
ENGINE SMOKES AND RUNS RICH
FIGURE 31. EXPLODED VIEW Instructions and Service Parts Illustration
SUBSECTION 15 LUBRICATION CHARTS
LUBRICATION CHART 1 - GENERAL
LUBRICATION CHART 2 - EMULSION HANDLING SYSTEM
FIG. 1. ROTOR HOOD, TAILBOARD, LIFT ARMS, HOOD ARMS, JACK AXLE ARMR AND SKIS
ROTOR HOOD-CRANE-TAILBOARD-LIFT ARMS HOOD ARMS-JACK AXLE ARMS & SKIS REX SELF-PROPELLED PULVI MIXERS
FIG. 2. ROTOR ASSEMBLY
FIG. 3. ROTOR DRIVE CHAIN CASE (LEFT AND RIGHT REQUIRED)
ROTOR DRIVE CHAIN CASE (TWO REQUIRED)
FIG. 4. ROTOR DRIVE LINE
ROTOR DRIVELINES TRANSMISSION TO ROTOR DRIVE AXLE- ROTOR DRIVE AXLE SUPPORT ARMS
FIG. 5. EMULSION PUMP ASSEMBLY PEABODY - BARNES MODELS: 30CCG, 30CCG-1, 30CCG-2
EMULSION PUMP ASSEMBLY PEABODY - BARNES
FIG. 6. PUMP FOR WASH-DOWN SYSTEM
FIG. 7. EMULSION HANDLING UNIT PIPING, CONTROLS HYDRAULIC LINES AND FITTINGS
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont) - TM-5-3895-359-14-P0571
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont) - TM-5-3895-359-14-P0572
FIG. 8. FLOW METER
FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH
FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH (Cont)
FIG. 9. WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS
WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS REX SELF PROPELLED PULVI MIXERS
FIG. 10. TRACTION DRIVE WHEEL ENDS AND BRAKES
TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381
TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381 (Cont)
FIG. 11. TWO SPEED TRANSMISSION - ROTOR DRIVE
ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73
ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73 (Cont)
FIG. 12. TRACTION DRIVE TRANSMISSION (2 SPEED)
TRACTION DRIVE TWO-SPEED TRANSMISSION INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 WITH NOSE BOX
FIG. 13. TRACTION DRIVE AXLE
DIFFERENTIAL, CASE AND HOUSING INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 w/NOSE BOX
FIG. 14. ROTOR DRIVE AXLE
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont) - TM-5-3895-359-14-P0590
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont) - TM-5-3895-359-14-P0591
FIG. 15. TRACTION DRIVE PUMP
FIG. 16. TRACTION DRIVE PUMP WITH UNIVERSAL JOINT CONNECTIONS (FRONT OF DIESEL)
FIG. 17. TRACTION DRIVE MOTOR
FIG. 18. TRACTION DRIVE HYDRAULIC LINES
HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER
HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER (Cont)
FIG. 19. HYDRAULIC PUMP FOR TAILBOARD - SPRAY BAR AND CRANE RAMS
FIG. 20. HYDRAULIC CONTROL VALVE FOR TAILBOARD AND ROTOR LIFT RAMS
HYDRAULIC CONTROL VALVE FOR ROTOR HOIST RAM AND TAILBOARD CONTROL RAM
FIG. 21. MODEL V20 DIRECTIONAL CONTROL VALVE TYPICAL MAIN ASSEMBLY
FIG. 22. 4-WAY, 3-POSITION VALVE SECTION
FIG. 23. STANDARD SPOOL POSITIONER
FIG. 25. OPTIONAL VERTICAL HANDLE AND BRACKET ASSEMBLY
FIG. 26. LOAD CHECK PLUG ASSEMBLY
FIG. 27. MODEL RDSON MAIN RELIEF VALVE (NON-ADJUSTABLE)
Standard Buna-N Seals and O-Rings
FIG. 28. HYDRAULIC LINES - VALVE TO SPRAY BAR
FIG. 29. HYDRAULIC LINES SCHEMATIC FOR ROTOR AND TAILBOARD
HYDRAULIC LINES SCHEMATIC ROTOR & TAILBOARD LIFT FOR G.M. DIESEL POWER ONLY
FIG. 30. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
FIG. 31. HYDRAULIC CYLINDER RAM FOR ROTOR LIFT
FIG. 32. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
FIG. 33. HYDRAULIC CYLINDER FOR TAILBOARD
FIG. 34. GENERAL MOTORS DIESEL POWER UNIT
GENERAL MOTORS DIESEL POWER UNIT
GENERAL MOTORS DIESEL POWER UNIT - CONTINUED - TM-5-3895-359-14-P0617
GENERAL MOTORS DIESEL POWER UNIT - CONTINUED - TM-5-3895-359-14-P0618
FIG. 35. POWER STEERING PUMP
FIG. 36. POWER STEERING CYLINDER
POWER STEERING CYLINDER ASSEMBLY
FIG. 37. FIFTH WHEEL - TACH DRIVE
FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR
FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR (Cont)
FIG. 38. EXPLODED VIEW OF ENGINE
FIG. 39. MANIFOLD AND CRANKCASE GROUP
MANIFOLD AND CRANKCASE GROUP
FIG. 40. CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
FIG. 41. CAMSHAFT AND FUEL PUMP MOUNTING GROUP
FIG. 42. OIL FILTER AND OIL FILLER MOUNTING GROUP
FIG. 43. AIR SHROUDING
FIG. 44. CYLINDER BLOCK ASSEMBLY
FIG. 45. MAGNETO AND GEAR COVER GROUP
FIG. 46. K 95 L Oil Pump Assembly
FIG. 47. T 89K-S1, GOVERNOR ASSEMBLY
GOVERNOR CONTROL ASSEMBLIES
FIG. 50. Q12J GASKET SET
FIG. 50. STARTING MOTOR ASSEMBLY
FIG. 51. STARTER MOUNTING
Fig. 52. YC66D-S1 HIGH TEMP. SAFETY SWITCH KIT.
Fig. 53. WALBRO CARBURETOR MODEL LUB.
WALBRO CARBURETOR - TM-5-3895-359-14-P0643
Fig. 54. LO-64 SIDE MOUNT AIR CLEARNER ASSEMBLY.
Fig. 55. MAGNETO - Fairbanks-Morse No. FM-XZE4B7-4, Wisconsin Motor No. Y-98-C-S2 per MIL-E-11275-C Specifications.
Fig. 55. MAGNETO (Cont.) - TM-5-3895-359-14-P0646
Fig. 55. MAGNETO (Cont.) - TM-5-3895-359-14-P0647
FIG. 56. FRONT AXLE ASEMBLY.
FRONT AXLE KIT 102-9438-1 - ROCKWELL STANDARD #FC-901
FIG. 57. CONTROLS.
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont) - TM-5-3895-359-14-P0652
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont) - TM-5-3895-359-14-P0653
FIG. 58. MAIN FRAME, ENGINE HOUSE, FLOORBOARD AND FENDERS.
MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS
MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS (Cont)
FIG. 59. FUEL TANK FOR DIESEL ENGINE AND OPERATOR'S SEAT.
DECALS AND LABELS REX SELF PROPELLED PULVI MIXER
FIG. 61. WIRING SCHEMATIC - LIGHTING.
SECTION 3 PARTS INDEX (Cont)
SECTION 3 PARTS INDEX (Cont)
Section 4: SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS FOR MIXER, ROTARY TILLER, SOIL STABILIZATION: MODEL HDS-E
SUBSECTION I GENERAl
Personnel and Training
SUBSECTION II MAINTENANCE
Maintenance Expenditure Limits
SUBSECTION III REPAIR PARTS SUPPLY
Requisitioning Repair Parts.
APPENDIX A: EQUIPMENT PUBLICATIONS
Appendix B: WARRANTY GUIDELINES
APPENDIX B (Cont'd)
APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER, ROTARY TILLER, SELF-PROPELLED
Column Entries
Column Entries (Cont)
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-359-14-P0677
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0678
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0679
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0680
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0681
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0682
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0683
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0684
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0685
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0686
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0687
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0688
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0689
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0690
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0691
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0692
APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER ROTARY TILLER MODEL: HDS-E
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS
APPENDIX C: Section IV Remarks Mixer, Rotary Tiller, Self-Propelled Reworks Model HDS-E
APPENDIX D: CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICA-ION PROCEDURES
APPENDIX E: BASIC ISSUE ITEMS LIST
APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)
APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL) (Cont)
APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST
APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST (Cont)
Appendix I: REQUISITION PROCESSING GENERAL INSTRUCTIONS
Non-NSN Requisition (Manual)
Table H: NON-NSN REQUISITION FORMAT
Appendix J: PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES.
OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES. (Cont)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont) - TM-5-3895-359-14-P0709
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont) - TM-5-3895-359-14-P0711
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont) - TM-5-3895-359-14-P0713
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont) - TM-5-3895-359-14-P0714
TM-5-3895-359-14-P Mixer Rotary Tiller Soil Stabilization Reworks Model HDS-E Diesel Engine Driven (DED) Manual
General Machine Description
V.P.I. Fluid Handling System - TM-5-3895-359-14-P0011
GENERAL SPECIFICATIONS
Figure 1-4. Model Number Coding
Diesel Engine Model and Serial Numbers
Lubrication System - TM-5-3895-359-14-P0015
CROSS SECTION OF ENGINE MODEL VH4D
Shipping and Lifting
Service Classification of Oil
Operation - TM-5-3895-359-14-P0019
Diesel Engine
Starter Switch
Forward and Reverse Travel
Avoid Unnecessary Engine Idling
Figure 1-9. Hood and Rotor Assembly Nomenclature
Figure 1-10. Rotor Operation
Shear Coupling
V.P.I. Fluid Handling System - TM-5-3895-359-14-P0027
Table 1-3. Pulvi-Mixer Reference Application Chart.
Warm-Up Period
Figure 1-13. Spray bar Nozzle Assembly
Wash Down System
Tines
VEHICLE SYSTEMS AND RELATED MAINTENANCE SECTION SCHEMATIC
MAIN VEHICLE WIRING DIAGRAM
SECTION 2 - MAINTENANCE
ROTOR TINE REPLACEMENT
CHAIN ADJUSTMENT, END DRIVE CASE
SHEAR COUPLING REPAIR
SUBSECTION 2 EMULSION PUMP AND WASH DOWN PUMP
Troubleshooting
SUBSECTION 2 EMULSION PUMP AND WASH PUMP
SUBSECTION 3 BRAKES
DISASSEMBLY - TM-5-3895-359-14-P0043
BRAKE MASTER CYLINDER
BRAKE SYSTEM BLEEDING
SUBSECTION 4 - ROTOR DRIVE
GENERAL DESCRIPTION
Figure 2. Checking Dimension `
COMMON SERVICE PROBLEMS
COMMON SERVICE PROBLEMS (Cont.)
CHECKING FOR MISALIGNMENT
TWO SPEED ROTOR DRIVE TRANSMISSION
Figure 8. Sectional and Exploded View of Rotor Drive transmission
FIGURE 9. Removing Drive Gear Bearing
FIGURE 12. Pressing on Countershaft Rear Bearing
TWO SPEED ROTOR DRIVE TRANSMISSION (Cont)
ROTOR DRIVE AXLE
Explosion View Of Unit Type Housing Drive Axle - TM-5-3895-359-14-P0058
DISASSEMBLE PINION AND CAGE ASSEMBLY
ROUGH PARTS
REASSEMBLE AXLE - TM-5-3895-359-14-P0061
REASSEMBLE PINION AND CAGE ASSEMBLY - TM-5-3895-359-14-P0062
ASSEMBLE DIFFERENTIAL AND BEVEL GEAR - TM-5-3895-359-14-P0063
ADJUST DIFFERENTIAL BEARING PRE-LOAD - TM-5-3895-359-14-P0064
CHECK AND ADJUST GEAR LASH - TM-5-3895-359-14-P0065
PREPARE FOR REMOVAL
REMOVE PLANETARY SPIDER ASSEMBLY
REMOVE THE FLOATING RING GEAR ASSEMBLY
DISASSEMBLE BRAKE SHOE AND LINER ASSEMBLY
WHEEL BEARING ADJUSTMENT
REASSEMBLE PLANETARY SPIDER ASSEMBLY
INSTALL PLANETARY SPIDER ASSEMBLY
TWO SPEED NOSE BOX TRANSMISSION - TM-5-3895-359-14-P0073
TWO SPEED NOSE BOX TRANSMISSION - TM-5-3895-359-14-P0074
ASSEMBLY
Explosion View of unit Type Housing Drive Axle - TM-5-3895-359-14-P0076
DISASSEMBLE DRIVE UNIT
PREPARE FOR REASSEMBLY
CORROSION PREVENTION
REASSEMBLE AXLE - TM-5-3895-359-14-P0080
REASSEMBLE PINION AND CAGE ASSEMBLY - TM-5-3895-359-14-P0081
ASSEMBLE DIFFERENTIAL AND BEVEL GEAR - TM-5-3895-359-14-P0082
ADJUST DIFFERENTIAL BEARING PRE-LOAD - TM-5-3895-359-14-P0083
CHECK AND ADJUST GEAR LASH - TM-5-3895-359-14-P0084
SUBSECTION 6 HYDROSTATIC PUMP AND MOTOR
Schematic Hydrostatic Drive
HYDROSTATIC TRACTION DRIVE AND GEARING ARRANGEMENT DIAGRAM
MAINTENANCE INFORMATION
Fluids
BASIC OPERATION
HYDRAULIC SUPPORT SYSTEM
System Relief Valves
Instructions
Trouble Shooting Gauge Installation and Information
System Operating Hot
System Will Not Operate in Either Direction
Inspect Manual Displacement Control
Inspect Charge Check Valves
CONTROL ADJUSTMENTS
Centering Spring
MINOR REPAIRS
Shaft Seal
Manifold Assembly Components
Motor Manifold
Installation
Control
MAJOR REPAIRS - TM-5-3895-359-14-P0107
FIXED DISPLACEMENT MOTOR
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0109
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0110
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0111
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0112
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0113
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0114
FIXED DISPLACEMENT MOTOR (Cont) - TM-5-3895-359-14-P0115
MAJOR REPAIRS - TM-5-3895-359-14-P0116
VARIABLE DISPLACEMENT PUMP
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0118
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0119
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0120
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0121
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0122
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0123
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0124
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0125
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0126
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0127
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0128
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0129
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0130
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0131
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0132
VARIABLE DISPLACEMENT PUMP (Cont) - TM-5-3895-359-14-P0133
INSTALLATION TORQUE VALUES
SUBSECTION 7 HYDRAULIC PUMP
FIGURE 3 Exploded View of Hydraulic Pump
PUMP ASSEMBLY
FIGURE 14 Wear Plate Seating Check
FIGURE 17 Drive Shaft, Inner Wear Plate and Seal Assembly being Installed in Adapter
BREAK-IN OF REPAIRED PUMPS
SUBSECTION 8 HYDRAULIC CONTROL VALVES
REPLACING SPOOL SEALS IN CONTROL VALVE
REPLACING SPOOL SEALS IN CONTROL VALVE (Cont)
REPLACING CENTER SECTION ASSEMBLIES IN THE VALVE
SUBSECTION 9 HYDRAULIC CYLINDERS
SPRAY BAR HYDRAULIC CYLINDER
SPRAY BAR HYDRAULIC CYLINDER (Cont)
CHAPTER 1: GENERAL INFORMATION
GENERAL PROCEDURES
INSPECTION - TM-5-3895-359-14-P0151
WORK SAFELY
CHAPTER 2: Engine
CYLINDER BLOCK
ENGINE AND ROTOR TRANSMISSION REMOVAL
Removal
Clean Cylinder Block
Pressure Test
Fig. 10 - Honing Bore of Cylinder Block
Inspect Cylinder Block
Fig. 14. Block Bore Measurement Record Form
Fig. 16. Checking Top Face of Cylinder Block
Fig. 17. Minimum Distance from Center Line of Crankshaft to Top of Cylinder Block
Assemble and Install Engine
Assemble and Install Engine (Cont)
CYLINDER BLOCK END PLATES
Install End Plates
Inspection - TM-5-3895-359-14-P0168
CYLINDER HEAD
Fig. 2. Typical Mounting of Cylinder Head
Cylinder Head Maintenance
Fig. 6. Cylinder Head Mounted on Holding Plates
Disassemble Cylinder Head
Pressure Check Method:
Fig. 9- Minimum Distance Between Top and Bottom Faces of Cylinder Head
Assemble Cylinder Head
Fig. 11 Cylinder Head Seals and Gaskets
Fig. 13 Cylinder Head Bolt Tightening Sequence
Install Cylinder Head
VALVE AND INJECTOR OPERATING MECHANISM
Service - TM-5-3895-359-14-P0181
Remove Cam Follower and Push Rod (Cylinder Head on Engine)
Fig. 5. Cam Roller Clearances
Install Cam Follower and Push Rod
Install Rocker Arms and Shaft
Fig. 9. Valve and Injector Operating Mechanism and Relative Location of Parts
Fig. 12. Adjusting Cam Follower Guide
EXHAUST VALVES - TM-5-3895-359-14-P0188
Remove Exhaust Valve Spring (Cylinder Head Installed)
Inspection - TM-5-3895-359-14-P0190
Inspect Exhaust Valve Seat Insert
Remove Exhaust Valve Seat Insert
Recondition Exhaust Valve and Valve Seat
Fig. 15. Grinding Wheel Dressing Tool or Set J
Fig. 16. Checking Pressure Required to Open the Exhaust Valve in Cylinder Head
ENGINE LIFTER BRACKETS
VALVE ROCKER COVER
Remove and Install Valve Rocker Cover
CRANKSHAFT
Inspection - TM-5-3895-359-14-P0200
Crankshaft Measurements
Inspection for Cracks
Crankshaft Grinding
Install Crankshaft
Fig. 10. Checking Crankshaft End Play
Install Crankshaft (Cont)
CRANKSHAFT OIL SEALS
Inspection - TM-5-3895-359-14-P0208
Oil Seals
CRANKSHAFT MAIN BEARINGS
Remove Main Bearing Shells (Crankshaft in Place)
Fig. 5. Comparison of Main Bearing Shells Minimum
Install Main Bearing Shells (Crankshaft in Place)
Fig. 9 - Main Bearing Cap Marking
CRANKSHAFT FRONT COVER
Install Crankshaft Front Cover
CRANKSHAFT VIBRATION DAMPER
Inspect Vibration Damper
Install Vibration Damper on Crankshaft
CRANKSHAFT PULLEY
Install Crankshaft Pulley
FLYWHEEL
Inspection - TM-5-3895-359-14-P0223
Fig. 4. Torque - Turn Limits
CLUTCH PILOT BEARING
FLYWHEEL HOUSING
Install Flywheel Housing
Fig. 5. Checking Flywheel Housing Concentricity
CROSS-HEAD TYPE PISTON
Inspect Piston Rings
Inspection - TM-5-3895-359-14-P0231
Assemble Piston
Fitting Piston
Fitting Piston Rings
Install Piston Rings
Fig. 16. Piston Ring Installation Instructions.
CONNECTING ROD
Fig. 2. Magnetic Particle Inspection Limits for Connecting Rod.
Fig. 3 - Dimensional Inspection of Cross-Head Piston Connecting Rods
Assemble Connecting Rod to Piston
CONNECTING ROD BEARINGS
Install Connecting Rod Bearing Shells
CYLINDER LINER
Inspect Used Cylinder Liner
Liner Measurements
Selection of New Cylinder Liner
NEW CYLINDER LINER TO NEW CYLINDER BLOCK BORE FITS
Fitting Cylinder Liner in Block Bore
Fig. 11. Checking Distance of Liner Flange Below Top Face of Block
Install Piston and Connecting Rod Assembly
Install Cylinder Liner, Piston and Connecting Rod Assembly
ENGINE BALANCE AND BALANCE WEIGHTS
Install Front Balance Weights
GEAR TRAIN AND ENGINE TIMING
ENGINE TIMING
Fig. 3. Checking Engine Timing By Measuring Injector Depression
CAMSHAFT, BALANCE SHAFT AND BEARINGS
Fig. 2. Woodruff Keys for Current Camshafts
Remove Camshaft or Balance Shaft
Disassemble Camshaft and Balance Shaft
Inspection - TM-5-3895-359-14-P0261
Fig. 10. Typical Camshaft and Balance Shaft Details and Relative Location of Parts
Assemble Camshaft and Balance Shaft
Install Camshaft and Balance Shaft
Fig. 13. Camshaft Intermediate Bearing Lock Screws
CAMSHAFT AND BALANCE SHAFT GEARS
Install Camshaft and Balance Shaft Gears
IDLER GEAR AND BEARING ASSEMBLY
Fig. 3. Idler Gear Details and Relative Locating Parts (Current Bearing)
Assemble Idler Gear, Hub and Bearing
Check Pre-Load of Bearing
Install Idler Gear, Hub and Bearing Assembly
Install Idler Gear, Hub and Bearing Assembly (cont)
CRANKSHAFT TIMING GEAR
BLOWER DRIVE GEAR AND SUPPORT ASSEMBLY
Remove Blower Drive Gear and Support Assembly (Flywheel Housing Removed)
Assemble Blower Drive Gear and Support Assembly
Install Blower Drive Gear and Support Assembly
ACCESSORY DRIVE
Install Accessory Drive
BALANCE WEIGHT COVER
SHOP NOTES - TROUBLE SHOOTING
TROUBLE SHOOTING - TM-5-3895-359-14-P0283
TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS - TM-5-3895-359-14-P0284
Cross-Head Pistons and Rings 71N Engines
Piston Pins (Cross-Head Piston)
Camshaft and Balance Shaft Bearings
Exhaust Valves - TM-5-3895-359-14-P0288
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0289
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0290
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS (Cont)
SPECIAL PLUG TORQUE SPECIFICATIONS
SERVICE TOOLS - TM-5-3895-359-14-P0293
SERVICE TOOLS (cont)
Chapter 3: FUEL SYSTEM AND GOVERNOR
FUEL INJECTOR (Needle Valve)
Operation - TM-5-3895-359-14-P0298
Fig. 5 Injector Identification Chart
General Instructions for Injector Care and Overhaul
Remove Injector
Injector Control Rack and Plunger Movement Test
Visual Inspection of Plunger
Fig. 14 Assembling Injector Valve Parts on Tip Tester Adaptor J 23010-129
Injector Pressure Holding Test
Needle Valve Lift Test
Fuel Output Test
Fig. 19. Fuel Output Chart
Fig. 22 Setting Calibrator Stroke Counter
Fig. 27. Cleaning injector Spray Tip
Clean Injector Parts
Fig. 33. Lapping Spray Tip on Lapping Blocks J
Inspect Injector Parts
Fig. 37. Injector Plunger, Follower and Relative Location of Parts
TABLE 1. Minimum Thickness (Used Parts)
ASSEMBLE INJECTOR
Fig. 43. Checking Injector Spray Tip Concentricity using Tool J 29584
Assemble Plunger and Follower
Install Injector
FUEL INJECTOR TUBE
Ream Injector Tube
Fig. 5 - Reaming Injector Tube for Injector Nut
Ream the bevel seat in the injector tube
FUEL PUMP
Operation - TM-5-3895-359-14-P0325
Fig. 3 - Fuel Pump Valving and Rotation (Right-Hand Pump)
Disassemble Fuel Pump
Assemble Fuel Pump
Install Fuel Pump
Fig. 10 Installing Drive Shaft and Gear Assembly
FUEL STRAINER AND FUEL FILTER
FUEL MANIFOLD
MECHANICAL GOVERNOR
VARIABLE SPEED MECHANICAL GOVERNOR
Disassemble Governor
Fig. 2 - Variable Speed Governor Mounting
Fig. 4 - Removing Bearings from Cover using Tool
Inspection - TM-5-3895-359-14-P0338
Assemble Governor Cover
Assemble Governor Control' Housing
Assemble Variable Speed Spring Housing
Fig. 13. Variable Speed Spring Housing and Shaft Details and Relative Location of Parts
Assemble Variable Speed Spring Housing to the Control Housing
Install Governor
FUEL INJECTOR CONTROL TUBE
Install Injector Control Tube
INJECTOR CALIBRATOR READINGS
REFINISH LAPPING BLOCKS
INJECTOR TIMING
REFINISHING INJECTOR FOLLOWER FACE
PRESSURIZE FUEL SYSTEM CHECK FOR LEAKS
TROUBLE SHOOTING - TM-5-3895-359-14-P0352
CHECKING FUEL FLOW
TROUBLE SHOOTING CHARTS (Needle Valve Injectors)
INSUFFICIENT INJECTOR HOLDING TIME
INCORRECT INJECTOR OUTPUT
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0357
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0358
SERVICE TOOLS - TM-5-3895-359-14-P0359
INJECTOR TUBE
Chapter 4: AIR INTAKE SYSTEM
AIR CLEANER
Service - TM-5-3895-359-14-P0364
Element Life
AIR SHUTDOWN HOUSING
Install Air Shutdown Housing
BLOWER
Fig. 1 - Blower and Drive Assembly and Accessories including Mechanical Governor Attached to blower
Remove Accessories from Blower
Disassemble Blower
Inspection - TM-5-3895-359-14-P0372
Fig. 7 - Typical Details and Relative Location of Parts
Assemble Blower
Fig. 10 - Position of Blower Front End Plate on Housing
Install Blower Rotor Shaft Bearings and Gears
Fig. 14 - Installing Ball Bearing on Rotor Shaft and in Rear End Plate using Tool J 6270-7.
Fig. 16 - Measuring "CC" and "C" Clearances Between Blower Rotor Lobes.
Fig. 17 - Chart of Minimum Clearances for Blowers.
Fig. 18 - Diagram Showing Proper Location of Shims for Correct Rotor Lobe Clearances.
Attach Accessories to Blower
INSTALLING WATER PUMP DRIVE AND ROTOR SHAFT KIT
Install Service Rotor Front Stub Shaft
TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS - TM-5-3895-359-14-P0384
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0385
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0386
SERVICE TOOLS - TM-5-3895-359-14-P0387
Chapter 5: LUBRICATION SYSTEM
Fig. 1 - Schematic Diagram of Typical Lubrication System.
Lubrication System Maintenance
OIL PUMP - TM-5-3895-359-14-P0391
Fig. 2 - Typical Oil Pump Mounting.
Remove Oil Pump
Disassemble Oil Pump
Assemble Oil Pump
Remove Oil Pump Driving Gear from Crankshaft
Install Oil Pump Driving Gear on Crankshaft
Install Oil Pump
LUBRICATING OIL PRESSURE REGULATOR
Assemble Oil Pressure Regulator
LUBRICATING OIL FILTER
Replace Spin-On Filter
OIL COOLER
Pressure Check Oil Cooler Core
Install Lubricating Oil Cooler
LUBRICATING OIL COOLER BYPASS VALVE
OIL LEVEL DIPSTICK
OIL PAN
VENTILATING SYSTEM
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0410
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0411
SERVICE TOOLS - TM-5-3895-359-14-P0412
Chapter 6: COOLING SYSTEM
ENGINE COOLING SYSTEM MAINTENANCE
Cooling System Capacity
Miscellaneous Cooling System
LUBRICATION SYSTEM - TM-5-3895-359-14-P0418
WATER PUMP
Disassemble Water Pump
Assemble Water Pump
Install Water Pump
WATER MANIFOLD
THERMOSTAT
Install Thermostat
RADIATOR
Remove Radiator
COOLANT PRESSURE CONTROL CAP
ENGINE COOLING FAN
Disassemble Fan, Hub and Bracket
Assemble Fan, Hub and Bracket
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0432
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0433
Chapter 7. EXHAUST SYSTEM
EXHAUST MANIFOLD
Inspection - TM-5-3895-359-14-P0436
Chapter 8: ELECTRICAL EQUIPMENT, INSTRUMENTS AND PROTECTIVE SYSTEMS
BATTERY-CHARGING ALTERNATOR
ALTERNATOR PRECAUTIONS
TROUBLESHOOTING PROCEDURE
ABNORMAL CHARGING SYSTEM OPERATION
Rotor Field Winding Checks
Rectifier Bridge Check
Slip Ring Servicing
Fig. 15 - Connections for Generator Bench Check
STORAGE BATTERY(S)
Battery Safety Precautions
Sprag Overrunning Clutch Type Starting Motor
Flywheel Ring Gears
Interpreting Results of Tests
FIELD COIL CHECKS
Reassembly - TM-5-3895-359-14-P0453
Install Starting Motor
INSTRUMENTS AND TACHOMETER DRIVE
Throttle Control
Install Tachometer Drive
ENGINE PROTECTIVE SYSTEM
COLD WEATHER STARTING\
ALIGNMENT TOOLS FOR TACHOMETER DRIVE COVERS AND ADAPTORS
STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0461
EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS - TM-5-3895-359-14-P0462
SERVICE TOOLS - TM-5-3895-359-14-P0463
Chapter 9: OPERATING CONDITIONS
ENGINE RUN-IN INSTRUCTIONS
Dynamometer
ENGINE TEST REPORT
BASIC ENGINE RUN-IN
INSPECTION AFTER FINAL RUN-IN
FUEL OILS FOR DETROIT DIESEL ENGINES
FUELS BURNED IN DETROIT DIESEL ENGINES
LUBRICATING OILS FOR DETROIT DIESEL ENGINES
VISCOSITY GRADE AND OIL PERFORMANCE LEVEL
SYNTHETIC OILS
STATEMENT OF POLICY ON FUEL AND LUBRICANT ADDITIVES
ENGINE COOLANT
CORROSION INHIBITORS VITAL
INHIBITOR SYSTEMS
TEST STRIPS
GENERAL RECOMMENDATIONS
Chapter 10. ENGINE TUNE-UP
EXHAUST VALVE CLEARANCE ADJUSTMENT
FUEL INJECTOR TIMING
VARIABLE SPEED MECHANICAL GOVERNOR AND INJECTOR RACK CONTROL ADJUSTMENT
Fig. 3 - Buffer and Idle Speed Adjusting Screw
Adjust /Maximum No-Load Speed
Adjust Idle Speed
Chapter 11. PREVENTIVE MAINTENANCE TROUBLE SHOOTING - STORAGE - PLUGGING CHARTS
ENGINE OIL CHANGE INTERVALS
Diesel Fuel Contamination
Replace all belts in a set when one is worn.
Item 15 - Emergency Shutdown
Item 20 - Fuel Injectors and Valve Clearance
Item 27 - Crankcase Breather
TROUBLE SHOOTING - TM-5-3895-359-14-P0497
Fig. 2 - Checking Compression Pressure
Engine Out of Fuel
Air Box Pressure
PROPER USE OF MANOMETER
Exhaust Smoke Analysis - TM-5-3895-359-14-P0502
EXHAUST SMOKE ANALYSIS - TM-5-3895-359-14-P0503
Hard Starting
SUGGESTED REMEDY - TM-5-3895-359-14-P0505
Abnormal Engine Operation
SUGGESTED REMEDY - TM-5-3895-359-14-P0507
No Fuel or Insufficient Fuel
SUGGESTED REMEDY - TM-5-3895-359-14-P0509
Abnormal Engine Coolant Operating Temperature
Excessive Crankcase Pressure
Low Oil Pressure
SUGGESTED REMEDY - TM-5-3895-359-14-P0513
HIGH LUBRICATING OIL CONSUMPTION
SUGGESTED REMEDY - TM-5-3895-359-14-P0515
PREPARING ENGINE FOR STORAGE
PROCEDURE FOR RESTORING AN ENGINE TO SERVICE WHICH HAS BEEN IN EXTENDED STORAGE
PLUGGING CHARTS LC and RC ENGINES
PLUGGING CHARTS LC and RC ENGINES (Cont)
SUBSECTION 11 FRONT AXLE AND STEERING
INSTALLATION AND OPERATION
HYDRAULIC FLUID RECOMMENDATIONS
SERVICE INSPECTION AND MAINTENANCE
TABLE II - TROUBLE SHOOTING CHART
REASSEMBLY - TM-5-3895-359-14-P0526
STEERING GEAR REPLACEMENT
FRONT AXLE REPAIR
SUBSECTION 12 STEERING CYLINDER
POWER STEERING VALVE UNIT ON STEERING COLUMN
SUBSECTION 13 V.P.I. FLUID HANDLING SYSTEM
CALIBRATING THE V.P.I. SYSTEMMETER RECORDING UNIT
FIGURE 5
TRAVEL SPEED UNIT
FIGURE 8
SUGGESTED EXTERNAL POWER SOURCE CIRCUITRY
V.P.I. TROUBLE SHOOTING
SUBSECTION 14 GASOLINE PUMP ENGINE
MAGNETO BREAKER POINT ADJUSTMENT
FIGURE 6. MAGNETO TIMING DIAGRAM
RESTORING COMPRESSION
KEEPING ENGINE CLEAN
COMPRESSION
ENGINE KNOCKS
CARBURETOR AND MANIFOLD
GEAR COVER
FIGURE 18
CYLINDER BLOCKS
CAMSHAFT
GOVERNOR OPERATION
WALBRO CARBURETOR - TM-5-3895-359-14-P0552
ENGINE SMOKES AND RUNS RICH
FIGURE 31. EXPLODED VIEW Instructions and Service Parts Illustration
SUBSECTION 15 LUBRICATION CHARTS
LUBRICATION CHART 1 - GENERAL
LUBRICATION CHART 2 - EMULSION HANDLING SYSTEM
FIG. 1. ROTOR HOOD, TAILBOARD, LIFT ARMS, HOOD ARMS, JACK AXLE ARMR AND SKIS
ROTOR HOOD-CRANE-TAILBOARD-LIFT ARMS HOOD ARMS-JACK AXLE ARMS & SKIS REX SELF-PROPELLED PULVI MIXERS
FIG. 2. ROTOR ASSEMBLY
FIG. 3. ROTOR DRIVE CHAIN CASE (LEFT AND RIGHT REQUIRED)
ROTOR DRIVE CHAIN CASE (TWO REQUIRED)
FIG. 4. ROTOR DRIVE LINE
ROTOR DRIVELINES TRANSMISSION TO ROTOR DRIVE AXLE- ROTOR DRIVE AXLE SUPPORT ARMS
FIG. 5. EMULSION PUMP ASSEMBLY PEABODY - BARNES MODELS: 30CCG, 30CCG-1, 30CCG-2
EMULSION PUMP ASSEMBLY PEABODY - BARNES
FIG. 6. PUMP FOR WASH-DOWN SYSTEM
FIG. 7. EMULSION HANDLING UNIT PIPING, CONTROLS HYDRAULIC LINES AND FITTINGS
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont) - TM-5-3895-359-14-P0571
EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont) - TM-5-3895-359-14-P0572
FIG. 8. FLOW METER
FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH
FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH (Cont)
FIG. 9. WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS
WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS REX SELF PROPELLED PULVI MIXERS
FIG. 10. TRACTION DRIVE WHEEL ENDS AND BRAKES
TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381
TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381 (Cont)
FIG. 11. TWO SPEED TRANSMISSION - ROTOR DRIVE
ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73
ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73 (Cont)
FIG. 12. TRACTION DRIVE TRANSMISSION (2 SPEED)
TRACTION DRIVE TWO-SPEED TRANSMISSION INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 WITH NOSE BOX
FIG. 13. TRACTION DRIVE AXLE
DIFFERENTIAL, CASE AND HOUSING INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 w/NOSE BOX
FIG. 14. ROTOR DRIVE AXLE
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont) - TM-5-3895-359-14-P0590
ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont) - TM-5-3895-359-14-P0591
FIG. 15. TRACTION DRIVE PUMP
FIG. 16. TRACTION DRIVE PUMP WITH UNIVERSAL JOINT CONNECTIONS (FRONT OF DIESEL)
FIG. 17. TRACTION DRIVE MOTOR
FIG. 18. TRACTION DRIVE HYDRAULIC LINES
HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER
HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER (Cont)
FIG. 19. HYDRAULIC PUMP FOR TAILBOARD - SPRAY BAR AND CRANE RAMS
FIG. 20. HYDRAULIC CONTROL VALVE FOR TAILBOARD AND ROTOR LIFT RAMS
HYDRAULIC CONTROL VALVE FOR ROTOR HOIST RAM AND TAILBOARD CONTROL RAM
FIG. 21. MODEL V20 DIRECTIONAL CONTROL VALVE TYPICAL MAIN ASSEMBLY
FIG. 22. 4-WAY, 3-POSITION VALVE SECTION
FIG. 23. STANDARD SPOOL POSITIONER
FIG. 25. OPTIONAL VERTICAL HANDLE AND BRACKET ASSEMBLY
FIG. 26. LOAD CHECK PLUG ASSEMBLY
FIG. 27. MODEL RDSON MAIN RELIEF VALVE (NON-ADJUSTABLE)
Standard Buna-N Seals and O-Rings
FIG. 28. HYDRAULIC LINES - VALVE TO SPRAY BAR
FIG. 29. HYDRAULIC LINES SCHEMATIC FOR ROTOR AND TAILBOARD
HYDRAULIC LINES SCHEMATIC ROTOR & TAILBOARD LIFT FOR G.M. DIESEL POWER ONLY
FIG. 30. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
FIG. 31. HYDRAULIC CYLINDER RAM FOR ROTOR LIFT
FIG. 32. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
FIG. 33. HYDRAULIC CYLINDER FOR TAILBOARD
FIG. 34. GENERAL MOTORS DIESEL POWER UNIT
GENERAL MOTORS DIESEL POWER UNIT
GENERAL MOTORS DIESEL POWER UNIT - CONTINUED - TM-5-3895-359-14-P0617
GENERAL MOTORS DIESEL POWER UNIT - CONTINUED - TM-5-3895-359-14-P0618
FIG. 35. POWER STEERING PUMP
FIG. 36. POWER STEERING CYLINDER
POWER STEERING CYLINDER ASSEMBLY
FIG. 37. FIFTH WHEEL - TACH DRIVE
FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR
FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR (Cont)
FIG. 38. EXPLODED VIEW OF ENGINE
FIG. 39. MANIFOLD AND CRANKCASE GROUP
MANIFOLD AND CRANKCASE GROUP
FIG. 40. CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
FIG. 41. CAMSHAFT AND FUEL PUMP MOUNTING GROUP
FIG. 42. OIL FILTER AND OIL FILLER MOUNTING GROUP
FIG. 43. AIR SHROUDING
FIG. 44. CYLINDER BLOCK ASSEMBLY
FIG. 45. MAGNETO AND GEAR COVER GROUP
FIG. 46. K 95 L Oil Pump Assembly
FIG. 47. T 89K-S1, GOVERNOR ASSEMBLY
GOVERNOR CONTROL ASSEMBLIES
FIG. 50. Q12J GASKET SET
FIG. 50. STARTING MOTOR ASSEMBLY
FIG. 51. STARTER MOUNTING
Fig. 52. YC66D-S1 HIGH TEMP. SAFETY SWITCH KIT.
Fig. 53. WALBRO CARBURETOR MODEL LUB.
WALBRO CARBURETOR - TM-5-3895-359-14-P0643
Fig. 54. LO-64 SIDE MOUNT AIR CLEARNER ASSEMBLY.
Fig. 55. MAGNETO - Fairbanks-Morse No. FM-XZE4B7-4, Wisconsin Motor No. Y-98-C-S2 per MIL-E-11275-C Specifications.
Fig. 55. MAGNETO (Cont.) - TM-5-3895-359-14-P0646
Fig. 55. MAGNETO (Cont.) - TM-5-3895-359-14-P0647
FIG. 56. FRONT AXLE ASEMBLY.
FRONT AXLE KIT 102-9438-1 - ROCKWELL STANDARD #FC-901
FIG. 57. CONTROLS.
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont) - TM-5-3895-359-14-P0652
CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont) - TM-5-3895-359-14-P0653
FIG. 58. MAIN FRAME, ENGINE HOUSE, FLOORBOARD AND FENDERS.
MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS
MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS (Cont)
FIG. 59. FUEL TANK FOR DIESEL ENGINE AND OPERATOR'S SEAT.
DECALS AND LABELS REX SELF PROPELLED PULVI MIXER
FIG. 61. WIRING SCHEMATIC - LIGHTING.
SECTION 3 PARTS INDEX (Cont)
SECTION 3 PARTS INDEX (Cont)
Section 4: SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS FOR MIXER, ROTARY TILLER, SOIL STABILIZATION: MODEL HDS-E
SUBSECTION I GENERAl
Personnel and Training
SUBSECTION II MAINTENANCE
Maintenance Expenditure Limits
SUBSECTION III REPAIR PARTS SUPPLY
Requisitioning Repair Parts.
APPENDIX A: EQUIPMENT PUBLICATIONS
Appendix B: WARRANTY GUIDELINES
APPENDIX B (Cont'd)
APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER, ROTARY TILLER, SELF-PROPELLED
Column Entries
Column Entries (Cont)
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-359-14-P0677
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0678
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0679
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0680
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0681
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0682
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0683
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0684
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0685
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0686
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0687
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0688
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0689
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0690
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0691
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3895-359-14-P0692
APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER ROTARY TILLER MODEL: HDS-E
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS
APPENDIX C: Section IV Remarks Mixer, Rotary Tiller, Self-Propelled Reworks Model HDS-E
APPENDIX D: CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICA-ION PROCEDURES
APPENDIX E: BASIC ISSUE ITEMS LIST
APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)
APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL) (Cont)
APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST
APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST (Cont)
Appendix I: REQUISITION PROCESSING GENERAL INSTRUCTIONS
Non-NSN Requisition (Manual)
Table H: NON-NSN REQUISITION FORMAT
Appendix J: PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES.
OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES. (Cont)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont) - TM-5-3895-359-14-P0709
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont)
OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont) - TM-5-3895-359-14-P0711
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont) - TM-5-3895-359-14-P0713
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont) - TM-5-3895-359-14-P0714
TM-5-3895-359-14-P Mixer Rotary Tiller Soil Stabilization Reworks Model HDS-E Diesel Engine Driven (DED) Manual
