Check case housing and cover for cracks or damage.
Check all threads for peeled or crossed condition.
Check shims for damage. Replace if necessary.
Clean, check, and lubricate all bearings and splines prior to assembly.
(11) Replace damaged parts.
Adhesive sealant can damage your eyes.
Wear safety goggles/glasses when using;
avoid contact with eyes. If sealant contacts
eyes, flush eyes with water and get
immediate medical attention.
Apply a bead of sealing compound around
pinion flange (1).
range box case (2) on pinion
(1) with six washers (3) and
(4). Tighten screws 115 to 125 lb-ft
Install axle input gear (5) on pinion
Apply a bead of gasket sealant on bottom of
washer (7) and install with pinion nut (8) on
pinion shaft (6). Tighten nut 325 to 360 lb-ft
(475 - 488 N· ).
Be sure bearing seats properly in input axle gear.
Install roller bearing (9) in input axle gear (5).